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Home » Convert plastic waste and coal into carbon neutral fuel
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Convert plastic waste and coal into carbon neutral fuel

userBy userJune 2, 2025No Comments6 Mins Read
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RockFuel produces carbon-neutral fuels from waste plastic and coal. They are profitable, clean, sustainable and ready to demonstrate national energy security.

In the race to tackle climate change, many solutions do not reach carbon-neutral or “actual zero” emissions. RockFuel Innovations is a Climate Tech startup that addresses this challenge with a patented green energy technology called “True Net Zero” fuels, made from underground coal or polymer (plastic) waste. These unique innovations unlock vast clean energy resources while avoiding the environmental drawbacks of mining, combustion, or carbon capture and storage (CCU).

RockFuel’s technology and processes provide a true net-zero fuel solution, a profitable, scalable and proven direct fossil fuel exchange. These lock-fuel-neutral fuels are chemically identical to those used in combustion engines for transportation (air, sea, road, rail) and provide a reliable base-load carbon neutral energy supply to industrial and construction environments via national electrical grids. RockFuel Solutions also protects the climate from harmful emissions and prevents seawater and temperatures from rising even further, while providing energy security using domestic natural resources or waste plastics.

With a scalable and proven system that has already been tested and independently verified, RockFuel is currently urging governments, cleantech investors, energy providers, industrial players and academic institutions to work together to deploy these technologies in Europe, Australia, North America and beyond. The UK (estimated £150TR for underground coal resources) and Australia (including a vast coal basin) are ideally positioned to lead the massive deployment of true zero-fuel processes in underground coal beds. All countries can leverage the power of Lockful’s waste management solutions to turn waste plastic into carbon-neutral fuels. Both systems developed by RockFuel offer carbon negative functionality when minimal true net-zero and further process steps are included.

Rockfuel’s true net-zero clean energy solution addresses a critical part of the currently rarely charged net-zero energy transition in terms of scalability and profitability. A direct fossil fuel alternative to fossil fuels. Combustion engines can be converted to true net-zero engines using these RockFuel synthetic fuels.

Essential for the production of these synthetic fuels is Rockfuel’s carbon neutral lime kiln, which unlike traditional lime kilns, efficiently produces speed selection while capturing Co2 emissions. Equipped with renewable energy, the system collects more than 500 cubic meters of limestone per cubic meter and stores it for reuse in Rockfuel’s unique carbon neutral process.

1. Carbon neutral fuel from underground coal beds

Rockfuel’s first major energy breakthrough uses a directional drilling process to access deep underground coal seams without mining. This converts them into clean, synthetic fuels (including kerosene, gasoline, diesel, gas, and LNG), as well as true net zero hydrogen and fertilizer. By reacting underground coal beds with carbon dioxide (produced from Rockfuel’s advanced Limekiln), the system produces a mixture of carbon monoxide, hydrogen and methane suitable for aviation, shipping, transportation, power generation, gas grid applications, and more.

What makes this process truly net-zero is the integral carbon loop, a carbon reabsorption cycle. The CO released during the combustion of the resulting fuel is absorbed by calcium oxide (CAO), a by-product of the same lime process. When placed in a marine environment, CAOs absorb more carbon than they produce, tilting their balance towards carbon-negative energy production. Furthermore, the electrolysis of high temperature Co₂ from Limekiln converts it into commercially beneficial solid carbon and carbon neutral oxygen.

Financially, this process is very convincing. It is viable at 33% operating profit, ROI of 26% by the fourth year, pre-pandemic fuel prices. With patents already secured, this process is ready for large-scale deployment.

2. Convert polymer waste into clean fuel

Rockfuel’s second energy innovation deals with one of the world’s most urgent environmental issues: plastic waste. The Rockfuel True Net Zero Plastics-to-Fuel process converts polymer waste into clean combustion, carbon-neutral fuels and gases. This involves using new configurations of existing technology and Rockfuel’s core technology to ensure minimal emissions and maximum energy recovery.

By diverting plastics from landfills and the oceans, the system resolves the global plastic waste crisis while reducing its dependence on fossil fuels. Synthetic fuels from waste plastics produced through this method can be used in the domestic, industrial, energy and transportation sectors.

This process also boasts a strong economic foundation. Create energy-rich and marketable fuel products from low- or negative-cost raw materials (waste) and provide margin opportunities. Scalability is embedded in the design of systems, allowing it to adapt to industries of all sizes. Waste Management uses Rockfuel’s unique True Net Zero Plastics-to Fuel process to improve its profitability while simultaneously reducing harm to the climate and the natural environment.

Why is Lockful important?

The global energy sector urgently needs scalable, reliable, clean energy alternatives to use domestic resources for energy security and reduce the impact of contaminated waste. RockFuel addresses this demand in the next process:
•Providing currently commercially viable decarbonization innovations
•Providing true net-zero fuels, a direct fossil fuel alternative
•Providing reliable base load power from carbon neutral power and gas
• Do not use rare earth metals or politically sensitive imports
Works with small land footprints, but can be scaled according to demand
Do not consume freshwater from the environment

These are particularly attractive to countries with deep coal reserves or high plastic waste burdens. With an estimated £150TR in underground coal resources, Australia, with a vast coal basin and advanced waste recycling sector, is fully located to benefit greatly from these lockful processes. Many other countries around the world can also adopt these rockful innovations to achieve their decarbonisation goals more quickly.

Collaboration opportunities

RockFuel Innovations Ltd is actively inviting partnerships such as:
•The government has promised energy independence and emission reductions
• Energy providers that need reliable clean fuel sources
Energy and mining exploration companies seeking to pivot towards clean fuel production
• Waste management companies seeking to improve climate qualifications and profitability
Investors seeking opportunities for profitable climate technology
Universities and research institutes exploring carbon recycling and synthetic fuels

Rockfuel’s technology also seamlessly pairs green hydrogen production with emerging joint melting industries such as carbon fiber and carbon black. Collectively, we can leverage the economic benefits of these profitable lock fuel innovations, and accelerate the circular economy and reduce emissions to benefit the collective future.

Participate in the migration to Real Zero

With two proven innovations and a clear path to scalable deployment, RockFuel offers game-changing suggestions for the global energy environment. By converting plastic waste and underused resources into carbon-neutral energy, RockFuel enables nations and industries to meet climate targets while providing energy security.

This article will also be featured in the 22nd edition of Quarterly Publication.


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